MCG 4328 Study Guide - Final Guide: Hydroforming, Cold Open, Wire Drawing

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Print your name and student number on this first page and on each other page you detach. Some materials data, equations and other information are provided in the appendix at the end of the questionnaire. There is no requirement for the surface finish! (2x2 pts: for each sub-process, calculate the required processing force! Suggest 2 design or manufacturing solutions to improve the 2 critical areas! (2x3 pts: add 2 sub-processes such as cutting; heat treatments; machining; pickling; etc. Indicate the objective of such sub-processes and at what stage you would use them without doing any force calculations or giving any further specifications! (2x3 pts) A housing component has the shape sketched in figure 2 on the following page. 5,000,000 pieces are to be manufactured per year for a period of 5 years. You have as start material a fully annealed 30 mm thick and 800 mm wide low carbon steel plate. a)